Sorter V2 - LED drops and limit switch

Diagram

LED feeds L1-L3 (board to unplug point), pigtails L1p-L3p,
and the limit switch cable. Jon's 2026-08-08 drawings do not
cover the LED drops, so apart from the limit switch
terminals everything here is still Spencer's July 12th
notes. Values marked GUESS are guesses, not measurements.
%3 BOARD_L1 BOARD_L1 Dupont 1x2 female, 2.54 mm 2-pin +24V 1 GND 2 On basically board v1.3. GUESS - verify which pin is +. L1 L1 2x 22 AWG 36.0 in   BOARD_L1:1:+24V     1:RD     LJ1:1:+24V (tip) BOARD_L1:2:GND     2:BK     LJ1:2:GND (sleeve)   LED feed. Gauge = GUESS, not covered by Jon's drawings. BOARD_L1:e--L1:w BOARD_L1:e--L1:w LJ1 LJ1 DC jack 5.5x2.1 female, inline 2-pin 1 +24V (tip) 2 GND (sleeve) Unplug point. LP1 LP1 DC plug 5.5x2.1 male 2-pin +24V (tip) 1 GND (sleeve) 2 LJ1:e--LP1:w BOARD_L2 BOARD_L2 Dupont 1x2 female, 2.54 mm 2-pin +24V 1 GND 2 On basically board v1.3. GUESS - verify which pin is +. L2 L2 2x 22 AWG 36.0 in   BOARD_L2:1:+24V     1:RD     LJ2:1:+24V (tip) BOARD_L2:2:GND     2:BK     LJ2:2:GND (sleeve)   LED feed. Gauge = GUESS, not covered by Jon's drawings. BOARD_L2:e--L2:w BOARD_L2:e--L2:w LJ2 LJ2 DC jack 5.5x2.1 female, inline 2-pin 1 +24V (tip) 2 GND (sleeve) Unplug point. LP2 LP2 DC plug 5.5x2.1 male 2-pin +24V (tip) 1 GND (sleeve) 2 LJ2:e--LP2:w BOARD_L3 BOARD_L3 Dupont 1x2 female, 2.54 mm 2-pin +24V 1 GND 2 On basically board v1.3. GUESS - verify which pin is +. L3 L3 2x 22 AWG 36.0 in   BOARD_L3:1:+24V     1:RD     LJ3:1:+24V (tip) BOARD_L3:2:GND     2:BK     LJ3:2:GND (sleeve)   LED feed. Gauge = GUESS, not covered by Jon's drawings. BOARD_L3:e--L3:w BOARD_L3:e--L3:w LJ3 LJ3 DC jack 5.5x2.1 female, inline 2-pin 1 +24V (tip) 2 GND (sleeve) Unplug point. LP3 LP3 DC plug 5.5x2.1 male 2-pin +24V (tip) 1 GND (sleeve) 2 LJ3:e--LP3:w L1P L1P 2x 22 AWG 6.0 in   LP1:1:+24V (tip)     1:RD     COB1:1:+24V LP1:2:GND (sleeve)     2:BK     COB1:2:GND   LED pigtail. Gauge = GUESS, not covered by Jon's drawings. LP1:e--L1P:w LP1:e--L1P:w COB1 COB1 Solder pads 2-pin 1 +24V 2 GND COB board - solder direct. L2P L2P 2x 22 AWG 6.0 in   LP2:1:+24V (tip)     1:RD     COB2:1:+24V LP2:2:GND (sleeve)     2:BK     COB2:2:GND   LED pigtail. Gauge = GUESS, not covered by Jon's drawings. LP2:e--L2P:w LP2:e--L2P:w COB2 COB2 Solder pads 2-pin 1 +24V 2 GND COB board - solder direct. L3P L3P 2x 22 AWG 6.0 in   LP3:1:+24V (tip)     1:RD     STRIP:1:+24V LP3:2:GND (sleeve)     2:BK     STRIP:2:GND   LED pigtail. Gauge = GUESS, not covered by Jon's drawings. LP3:e--L3P:w LP3:e--L3P:w STRIP STRIP Solderless clamp-on strip connector 2-pin 1 +24V 2 GND LED strip, 6000K. Clamp-on connector instead of soldering. Pick the variant with IDC crimp points on both sides so it takes the pigtail wire as well as the strip. BOARD_LIM BOARD_LIM Dupont 1x3 female, 2.54 mm 3-pin SIG 1 GND 2 n/c 3 On basically board v1.3. Position 3 is deliberately unpopulated so the plug cannot go on backwards. GUESS - verify pin order. LIM LIM 2x 22 AWG 24.0 in   BOARD_LIM:1:SIG     1:WH     SW:1:SIG BOARD_LIM:2:GND     2:BK     SW:2:GND   Limit switch. Gauge = GUESS, not covered by Jon's drawings. BOARD_LIM:e--LIM:w BOARD_LIM:e--LIM:w SW SW Quick-connect receptacle, #187 (4.75 x 0.5 mm tab) 2-pin 1 SIG 2 GND Omron V-155-1C25, quick-connect (#187) tabs. These push on, no soldering. Fully insulated: the switch is SPDT and the third tab is unused. GUESS - which of COM/NC/NO the two conductors land on. L1:e--LJ1:w L1:e--LJ1:w L2:e--LJ2:w L2:e--LJ2:w L3:e--LJ3:w L3:e--LJ3:w L1P:e--COB1:w L1P:e--COB1:w L2P:e--COB2:w L2P:e--COB2:w L3P:e--STRIP:w L3P:e--STRIP:w LIM:e--SW:w LIM:e--SW:w

Bill of Materials

Id Description Qty Unit Designators
1 Cable, 2 x 22 AWG 150 in L1, L1P, L2, L2P, L3, L3P, LIM
2 Connector, DC jack 5.5x2.1 female, inline, 2 pins 3 LJ1, LJ2, LJ3
3 Connector, DC plug 5.5x2.1 male, 2 pins 3 LP1, LP2, LP3
4 Connector, Dupont 1x2 female, 2.54 mm, 2 pins 3 BOARD_L1, BOARD_L2, BOARD_L3
5 Connector, Dupont 1x3 female, 2.54 mm, 3 pins 1 BOARD_LIM
6 Connector, Quick-connect receptacle, #187 (4.75 x 0.5 mm tab), 2 pins 1 SW
7 Connector, Solder pads, 2 pins 2 COB1, COB2
8 Connector, Solderless clamp-on strip connector, 2 pins 1 STRIP